CE High Efficiency Updated 2016 Hydraulic Hose Crimper/Crimping Tools

Prod Model:	XL91
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Crimping Range:	1/8" to 4"
Crimping Force:	1490t
Motor:	5.5kw
Voltage:	380V 50Hz
Capacity Of Oil Pump:	36L/Min
Volume Of Oil Tank:	163L
L*W*H:	50*700*1200mm
Weight:	1500kg
Certificate:	ISO,CE.FM.UL,SGS
Warrantee Period:	Within 3 Years

Product Description

XL91 hose  crimping machine instruction:

I. Brief Introduction
XL91 series hose crimpers are our new products. Facing the problem that it's inconvenient to add the lubricating oil on the annular machine,our technicians add the self-filling oil cup, in which can fill oil automatically. Considering the phenomenon that the hose crimpers are always use for crimping the non-standard bend. We add the large opening and passing ability. Moreover, we know that if the zinc on the working surface to lose, the working surface and cylinder will be damaged. However, our machine can avoid this problem. There are two reasons.(1) we add the oil groove on the die base.(2)we add the base-protective resin gasket between the die bases. The new bracket for machine completely change the drawback that we must connect the machine and bracket by weld.

II. Main Technical Feature
1.Crimping range:1/8" to 4"
2.Crimping force:1490T
3.Motor:5.5KW
4.Voltage:380V 50hz
5.Capacity of oil pump:36L/min
6.Volume of oil tank:163L
7.L*W*H:1050*700*1200mm

Instructions for use and maintenance
 
A,Electrical appliance:
1,Please check all the switch and electrical element when you open the machine the body. Make sure all of them can work. If not, please change them into a new one. If you have questions,please ask us in time.
2,Before using machine: A. The machine must put on a stable work surface or ground. B. Add the enough oil to oil tank to the mark 2/3(108L) .( Open the electric box door. You can see the air filter for adding oil on the left. Open the electric box side electric box. And open the cover of the air filter. Then you can add the oil.)
3,This machine need three phase (four wires): open the back door,there are three marks(L1,L2,L3) on the bottom right, they connect the three phase wires,and another "N" connect zero wire. The master switch is a leakage short circuit, automatic overload protection air switch. When the machine is working, if it stop automatically, please let a professional electrician to check the reason, then open the master switch again after the problems solved.   
4, Closed the master switch and the red lamp open .In this condition, the machine can operation.
5,After connect the power, close the master switch,if the red indicator light, means connecting well, that you can use the machine.
6,The direction of turning about plunger pump: Make certain that motor rotates in the direction of the arrow shown on the motor housing. If motor rotation is incorrect ,you can reverse any two wires.
7,There is a precise locator on the machine head. You can adjust it in order to crimp the different hoses. Each circle (clockwise) screw, the die will loose 0.72mm, otherwise screw each circle (anticlockwise) the die will crimp 0.72mm.
 
B,Mechanism
1,There are two cones on the machine head, please add the oil to the conical surface by the self-oil cup, ten seconds one drop. At the bottom of the machine  head there a drain outlet, to let the oil pollution discharge. And operate the machine by not crimping the hose for 15 minutes. And add the oil and wait for 5 minutes then use the machine. In this way, the machine can have a long life.
2,Make sure the hydraulic oil is clean. Otherwise that will influence machinery life. In summer should use HM46 anti-wear hydraulic oil, In winter should use HM32 anti-wear hydraulic oil.
3,Please clean the oil filter and internal tank regularly. And add the oil, the first cleaning time will be three months, and then clean once every six months.
4,Please check the flanges and fix the bolts regularly. If they are loose, please screw down.
5,The user can not lead the system pressure more than 30MPa,otherwise you must face the consequences.
 
C,Operation
When the red indicator light, turn the toggle switch to inching position, and then press the start button (green), motor start.
1. Inching operation
After turning the toggle switch to inching position,then inching operation begin . It can adjust the tighten data and the crimping size,and also making smaller quantity hose-crimping.When the toggle switch turn to inching position,and adjust the approach switch,then plug the hose that with suitable nut and coat in the machine head, press the tighten button,the die base will be moving for crimping hose. If you keep pressing the tighten button,the die will tighten the hose up to get a signal for approach switch,then it stop.When tightening the hose,if you loose the tighten button,the die will stay at the current position. For the loosen button,it operates like tighten button.press the loosen button,the die base will be moving for opening. If you keep pressing the loosen button,the die will open up to get a signal for approach switch,then it stop. if you loose the tighten button,the die will stay at the current position.
2. Semi-automatic operation
Turn the toggle switch to semi-automatic position and adjust the approach switch to the right the position, then click the tighten button simply (yellow), the machine will crimp a cycle automatically. That is tighten-suspended-loosen-stop, then the die will move to the opening position and wait for the next signal.
3. Die replacement
Turn the Toggle switch to inching position, press the loosen the button to move the die the largest opening, then check the blade of die to make sure it be fixed well by bolt(it had been fixed good at the factory). According to the numbers on the dies to insert them clockwise,then make the bolts screw down,that the die is fixed.
Change dies: loose the bolts on the blade of die and then take off the blades,take the dies out of die base, put the new dies into the die base as the numbers,fix the blades and scrow the bolts down.

Troubleshooting
 

Fault	Reason	The way of avoiding
The hydro cylinder don't work after the machine operated	1There is no oil in tank.	1. Add the enough hydraulic oil in the tank.
	2. The direction of motor is diffident with the pump's direction.	2. Adjust the direction of motor.
	3. The hand-wheel of high pressure relief valve is loose	3. Adjust the hand-wheel.
	4. The new machine couldn't operate at first.	4. Open the air valve to deflate.
The system couldn't indicate the pressure	1. The hydraulic oil pump is damaged.	1.Change a new oil pump
	2. The manometer is blockage or broken.	2.Clean the flow line of manometer or change a manometer
	3. The hand-wheel of relief valve is loose.	3. Adjust the hand-wheel.
Stick-slip phenomenon	1. The NO. of oil is wrong.	1.Change the oil, and open the air valve to deflate
	2.The level of oil is too low and the air came in.	2. Add the hydraulic oil, and open the air valve to deflation.
	3. Oil filter is clog.	3. Clean the oil filter.
The noise of system is too loud	1. The pump absorb unknown thing.	1.Clean the pump
	2. The oil in the tank is shortage.	2. Add the hydraulic oil to the required position.
	3. The pressure of low pressure relief valve is too low. The   Hydraulic operated check valve is closed.	3.Adjust the low pressure relief valve to required value.(5Mpa)
Couldn't change the direction when crimping	1. The electromagnet of solenoid valve is broken.	1. Change a solenoid valve.
	2. The pressure relief valve is locked. The   hydraulic operated check valve is opening.	2.Clean the pressure relief valve
	3. The hydraulic operated check valve is locked.	3. Clean. the hydraulic operated check valve
	4.Front (behind) approach switch is damaged	4.Change the front (behind) approach switch
The running of die is no synchronous	1. The oil in the dies flanges and piston is shortage.	1. Add the oil to those accessories. .Make the machine runs without crimping the hose.
	2. The spring breaks off.	2. Change a spring.
	3. The hydraulic oil is too dense.	3. Change the hydraulic oil.
	4. Oil filter is clog	4. Clean the oil filter.
The flange has uncommon sound when crimping	1. The flange's surface is broken.	1. Take off the flange and rub the broken the surface of flange and die base.
The switch is closed automatic.	1. The electric power source is wrong.	1. Check the electric power source

 
 
 The notice of wiring
 
Dear customer:
Please choose the following electrical equipment so that the machine can work smoothly.
I The wires of electrical source:
(1)three phase ≥1.52*3+12*1 copper wire
II Switch (1)three phase≥15A
III watt-hour meter (1) three phase(four wires) 10A(40)
IV  Please note: if you want to use a relay, you must use the three phase (four wires) switch, zero wires must be taken from the three phase power transformer, The zero wire can't use the three-phase leakage switch, it must be connected with the leakage switch; We suggest you do not use a leakage protection switch if there are no formal electricians, because our products are already using the leakage protector.