Compactor Rotary Blade/Knife for Compacting and Pelletizing System
| Price: |
US $ 50000/Set |
| Min Order: |
1/Set |
| Pay Type: |
L/C,T/T |
| Prod Model: |
Compactor Rotary Blade |
| Materials: |
SKD11 |
| Application: |
Film, Filament, Raffia, Foam |
| Material Processed: |
Film |
| Plastic Type: |
PP |
| Screw: |
Single-Screw |
| Automation: |
Automation |
| Computerized: |
Computerized |
| Certification: |
CE |
Product Description
Compactor Rotary Blade/Knife for Compacting and Pelletizing System
Material: SKD11
Application: Compactor rotary blades
The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point.
Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.ACERETECH's high efficiency, one-step plastic recycling machine ACS is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and
PP polypropylene flexible packaging material, printed and non-printed. This
cutter integrated pelletizing system eliminates the need of pre-cutting the
material, requires less space and energy consumption while producing high
quality plastic pellets at a productive rate. In addition to in-house (post-industrial) film waste, the system is also able to
process washed flakes, scraps and regrind (pre-crushed rigid plastic waste
from injection and extrusion). This equipment is highly recommended for
packaging film producers of commercial bags, garbage bags, agricultural films,
food packaging, shrink and stretch films, as well as producers in the woven
industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material
such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also
applicable on this machine.
5. Pelletizing: dieface water ring pelletizing system set as the standard granulating
method in ACS system. Selfadjusting pelletizing head for the best granulate quality
and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades
is automatic based on melt extruding pressure. Advanced dewatering vibration sieve
combining with horizontaltype centrifugal dewatering present high performance dried pellets.
Specifications:| Model Name | ACS |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo |
| Output Range | 160kg/h-1200kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (Optional) |
| Compactor Volume | 300 Liters-1400 Liters |
| Screw Diameter | 80mm-180mm (standard) |
| Screw material | 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional) |
| Screw L/D | 31/1, 32/1, 34/1, 36/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heater or Casting Aluminum heater |
| Barrel's Cooling | Air cooling through fan blowers |
| Vacuum Degassing | Double vented degassing (Standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order takes effect. |
| Warranty | 13 months since date of bill of lading |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning |
Working steps of ACS compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device
is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic
based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal
is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps
shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material
which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the precompacted material. The plastic scraps will be well melted, plasticized in a 32 to
34D processing section. With doublezone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film
and material with some water content.
4. Melt filtration: a regular singleplate/ piston doublestation screen changer or nonstop doubleplate/ piston fourstation can be installed on head of extruder to present significant filtration
performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.5. Pelletizing: dieface water ring pelletizing system set as the standard granulating method in ACS system. Selfadjusting pelletizing head for the best granulate quality and long uptime
thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets.
Main technical parameter:| Machinery size | Data of compactor | Data of single screw extruder | Throughput rate(Kg/hr) |
| Efficiency volume(Liter) | Motor power(Kw) | Diameter of screw(mm) | L/D | Motor power(Kw) |
| ACS300/80 | 300 | 37 | 80 | 36 | 45/55 | 160-220 |
| ACS500/100 | 500 | 55 | 100 | 36 | 90/110 | 300-380 |
| ACS800/120 | 800 | 90 | 120 | 36 | 132 | 450-480 |
| ACS1000/140 | 1000 | 110 | 140 | 36 | 160/185 | 500-650 |
| ACS1200/160 | 1200 | 132 | 160 | 34 | 220/250 | 800-1000 |
| ACS1400/180 | 1400 | 315 | 180 | 34 | 315 | 1000-1200 |
Advantages of ACS compacting and pelletizing system
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Advantages of ACS compacting and pelletizing system
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.Other benefits
Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Fast machine delivery and installation: AceRetech produces on
an average of 10 sets of plastic machines per month and can deliver the machine
faster than most manufacturers. The regular delivery time of an AceRetech recycling
machine is 60 days.
Service and support
Overseas installation and training are available;
Machine warranty with spares in stocking and in-time delivery.
ACERETECH is a creative company, focusing on the technology R&D of Plastics recycling and
Providing the equipments and solutions for Plastics recycling, washing and re-granulation.
Thanks to the R&D ability and well-understanding industries's experience, ACERETECH can provide
The customized Plastics recycling solutions to customers, our products covering:
--- Shredder&Crusher
--- PP/PE film/bags/flakes recycling washing system
--- PET bottle recycling washing system
--- PP/PE/PA/EPS compacting and pelletizing system
--- PP/PE/PC/ABS single screw recycling pelletizing system
--- PET flakes recycling pelletizing system
--- Twin screw compounding pelletizing system
Typical productions ACERETECH'S can provide are: High capacity performance Plastics
Agglomerating and Re-granuling line for film recycling and pelletizing process, single screw
Extrusion and pelletizing line with diameter-reducing screw structure for regular capacity but energy-
Saving demands, single screw extrusion and pelletizing line for rigid waste plastics recycling and the
Line of crushing, washing for waste and impurity plastics pre-processing.
Advantages of ACERETECH:
Specialized R&D team involved in Plastics Recycling Industries more than 20 years;
Ability to provide the customized plastics recycling solutions;
Complete sales system covering the pre-sales, sales and after sales job;
Professional sales team with local language speaking ability for English, Spanish, Turkish and Russian markets.
