Compactor Rotary Blade/Knife for Compacting and Pelletizing System Material: SKD11 Application: Compactor rotary blades The rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
ACERETECH's high efficiency, one-step plastic recycling machine ACS isdesigned for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate. In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine. 5. Pelletizing: dieface water ring pelletizing system set as the standard granulating method in ACS system. Selfadjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontaltype centrifugal dewatering present high performance dried pellets.
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
160kg/h-1200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (Optional)
31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section. 2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder. 3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the precompacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With doublezone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content. 4. Melt filtration: a regular singleplate/ piston doublestation screen changer or nonstop doubleplate/ piston fourstation can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules. 5. Pelletizing: dieface water ring pelletizing system set as the standard granulating method in ACS system. Selfadjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
45/55
160-220
ACS500/100
500
55
100
36
90/110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
160/185
500-650
ACS1200/160
1200
132
160
34
220/250
800-1000
ACS1400/180
1400
315
180
34
315
1000-1200
Advantages of ACS compacting and pelletizing system
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Advantages of ACS compacting and pelletizing system
Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Other benefits Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.
Service and support Overseas installation and training are available; Machine warranty with spares in stocking and in-time delivery.
ACERETECH is a creative company, focusing on the technology R&D of Plastics recycling and
Providing the equipments and solutions for Plastics recycling, washing and re-granulation.
Thanks to the R&D ability and well-understanding industries's experience, ACERETECH can provide
The customized Plastics recycling solutions to customers, our products covering:
--- Shredder&Crusher
--- PP/PE film/bags/flakes recycling washing system
--- PET bottle recycling washing system
--- PP/PE/PA/EPS compacting and pelletizing system
--- PP/PE/PC/ABS single screw recycling pelletizing system
--- PET flakes recycling pelletizing system
--- Twin screw compounding pelletizing system
Typical productions ACERETECH'S can provide are: High capacity performance Plastics
Agglomerating and Re-granuling line for film recycling and pelletizing process, single screw
Extrusion and pelletizing line with diameter-reducing screw structure for regular capacity but energy-
Saving demands, single screw extrusion and pelletizing line for rigid waste plastics recycling and the
Line of crushing, washing for waste and impurity plastics pre-processing.
Advantages of ACERETECH:
Specialized R&D team involved in Plastics Recycling Industries more than 20 years;
Ability to provide the customized plastics recycling solutions;
Complete sales system covering the pre-sales, sales and after sales job;
Professional sales team with local language speaking ability for English, Spanish, Turkish and Russian markets.
