Prod Model: |
130mm |
Name: |
Motor Stator Rotor Laminated Multi-Stage Progressi |
Type: |
Progressive Die |
Product: |
Progressive Stamping Die |
Speed: |
250-400 Strokes Per Minute |
Blade Material: |
Carbide |
Rotation: |
Servo Motor |
Spare Parts: |
Offer 30% |
Structure: |
3 Plate |
Application: |
Household Appliances |
Technics: |
Cutting Die |
Process Combination: |
Progressive Die |
Manufacturing Technology: |
Automation Technology |
Mold Cavity Technology: |
CNC Milling |
Milling Speed: |
High Speed |
Parts Detection Method: |
Measurement of Three Axis NC |
Material: |
Carbide |
Processing Method: |
Punch Mould |
Driving Motor Type: |
Servo Motor |
Product Description
Motor stator rotor laminated multi-stage progressive stamping die/mould/tooling for refrigerator motor
Motor stator rotor lamination stamping die technology
1. lamination interlocking
2. lamination skewing
3. lamination shoulder hole
4. 180 degree rotation for lamination
5. straight-type lamination
6. segment-type lamination
the motor stator rotor core progressive stamping die
product series of progressive die : various lamination and cores for motors which involve air-condition compressor motor , refrigerator motor, plastic sealing motor , automobile motor , generator motor ,stepping and servo motor , universal motor , shaded motor , DC motor ,
the detail of motor core mould
tolerance: 0.05mm
speed: 300 to 400 strokes per minute
life : 150 million
Shenzhen jiarun precision stamping mould company
Brief introduction :
Shenhen jiarun precision stamping mould company ,which was establish in 1997 , is located in Shenzhen ,China .the total investment of company over 40 million RMB , with annual production is RMB 30 million , there are 125 employees , 70 of which are professional operetors , and 15 professional engineer , we are on of largest and most professional manufacturer of motor stator rotor lamination progressive stamping mould.
The company focus on motor stator rotor stamping mould . we import the motor stator rotor stamping mould technology from Japanese Mitsui high-tech company and we also import advanced technology from Japan ,Germany . now we have become the NO.1 manufacturer in South of China .we also cooperate with Midea, Casic, Canon, Tong-chang electric machinery, Chigo Air conditioning, Mitsubishi Electric, Mitsui High-Tec etc , we offer them motor core stamping mould , and they also give us some suggest about the die . mow our mould have export to Europ , America , Japan etc and we also obtained good reputation in the oversea market .
The company processes many precise equipment , such as Sodic EDM machine (12 sets ) , Taiwan grinding machine (15 sets ) , big milliong machine (3sets ) , Taiwan CNC center machine (4 sets ) , CNC milling machine (15 sets ) , press machine from 25T to 400T (20sets ) . Greman 3D-CMM universal microscope machine , Taiwan projector , etc
The company specialzing in progressive lamination stamping die for various motor core used in home appliance , automobile , transfer,and so on , and we also product stamping spare part , such as punches , inserts etc , all the die are designed by senor engneers . and we can ensure their high precision , long life , and good stability .
R&D DEPARTMENT
There are 35 professional engineers and opereatios at JR . who engage in technical research and development , by advanced software , we improve our design and calculation , which facilitates desigan and therefore shorten lead time , all motor stator rotor core progressive stamping dies are designed by senior engineers to guarantee their high precision ,long life , and great stability .
Daily inspection
1). The inspection of the product
The product quality is up to the die production and assembly procedure. The user could find out the die performance through the inspection of the product: Dose it needs some adjustment? Is there any problem with the die? The inspection of the product contains as least the following points:
1.Is the dimension of the product in accordance with the drawing, if it is out-of-tolerance, the cutting edge needed regrinding.
2.Check the surface and the shape of the product.
3.Check the burr of the product
2).The inspection of the die performance
Aside from the inspection of the product, the day-to-day inspection of the die is also required. As follows:
1.Check the surface of the punch and matrix:, make sure there is no fissure and crack. Keep the cutting edge sharp.
2.Check the each working parts , to make sure the normal performance and coordination of each parts.
3.Check the guide assembly; to make sure there is no wear-out and roughness in some place; keep the guide bush, guide post and the rolling ball are in good coordination.
4.Check the precision of the standard parts, the function of the stripper plate and the elasticity of the spring parts.
5.Check the locating assembly, to keep the firmness of the fastener,such as bolt.
6.Check all the attachments and the protective assembly, to make sure they are in good state.
3).Maintenance and daily upkeep
The multiple positions hard alloy progressive die is special technical equipment, which is marked by high precision, high speed and long life-term. The Maintenance and daily upkeep are important for the normal performance of the die. Proper and regular maintenance could longer the life-span of the die and improve the quality of the product. The following points are essential:
1.First, make sure the die and the press is well-matched.
2.Do the Try -stamping according to the adjustment and operation procedure. Check the strip layout and Dimension Precision such as the height of interlocking point of stack.
3.Comply with the operation procedure; oil the each working parts and matching surface.
4.Apply the rust-proof oil after cleaning; cover the upper guide bush hole with a piece of paper, to prevent the dust and other article drop into the hole, other wise the precision of the die may be affect. At last, deliver the die to the appointed place in time.
5.When the die is put in storage, check carefully and take a record of the important information, such as die code , name, time of storage, stamping times, repairs times, repair info and etc. The last strip layout should also be kept with the die.
6.The storage room should be well-ventilated and fireproof. A person is needed to take charge of it.
7.The regular maintenance and change of the following parts are needed:
NO. | service-term | Which parts need to change or adjust. |
1) | After per 20 million strokes. | The Rectangular helical spring need change. |
2) | After per 10 million strokes. | The Cylindrically helical spring need change. |
3) | After per 8 million strokes. | The guide pin and its adjusting bush and the misfeeding detector need adjusting. |
4) | After per 8 million strokes. | The stop bar need adjusting. |
5) | hard alloy is 1,6~2million strokes | The service is regrinding the Punch and Matrix also including adjusting the interlocking point of stator and rotor stack.. |
high speed steel is 0.3~0.5million strokes. |
Stator compound notching die
Rotor compound notching die
Stator full compound punching die
Rotor full compound punching die
External rotor compound blanking die
Armature lamination die
Series exciting motor multi-position progressive die
Household motor multi-position progressive die
Shaded pole motor multi-position progressive die
Permanent magnetic motor multi-position progressive die
Resin-packing motor multi-position progressive die
EI plate multi-position progressive die
Lamination segment multi-position progressive die
Strip & long stator rolling multi-position progressive die
Large compound blanking die
Blanking die
Large magnetic pole sheet compound die
Large sector compound die
Large model E sheet compound die
Large generator series compound die
High speed alloy notching die
Shenzhen Jiarun Precision Science & Technology Co., Ltd. is a full-service stamping tool and die maker. We are your one-stop stamping tool and die molder with services ranging from prototype, design for manufacturability, die design, die manufacturer, assembly and packaging. No matter how complex or unusual, how large or small, your projects will receive the full attention of our experts. With the long experience in the metal stamping tool and die industry located in China, we have the know-how and the skills to help you deliver your next stamping tool and die project.