| Prod Model: |
XL85 |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Model: |
XL85 |
| Crimping Range: |
1/4" to 2" |
| Max Crimping Force: |
600t |
| Scale Accuracy: |
0.01mm |
| Oil Pump Displacement: |
10ml/Rad |
| Dies Quantity: |
16 Stes |
| Power: |
4kw |
| Weight: |
300kg |
| Certificate: |
ISO, CE, SGS, FM, UL |
| Guarantee Period: |
Within 3 Years |
Product Description
XL85 hose crimping machine instruction:I. Brief IntroductionModel XL85 hose crimpng machine newly innovated by our factory is suitable for hoping pipe processing of the assembly such as high pressure rubber tube, fiber pipe and plastic pipe used in industry, agriculture and fluid drive of engineering machinery. It has the advantages of wide hooping range, high precision (adopt PLC control), high degree automation, easy operation and maintenance, etc.II. Main Technical Feature1.Crimping range: 1/4" to 2"2.Industry tube inner diameter: MAX.150mm
3.Crimping precision: 0.01mm
4.Power:4KW
5.Voltage:220V and 380V
6.Maximum swage force: 600 tons
7.Rotated speed: 1440r/min
8.Oil pump displacement: 10ml/rad
9.Dimension: 800*600*1400mm
10.Weight: 300KgIII.XL85 hose crimping machine photo details:
1.The head of machine:
2.The panel:
3.The power:
4.The technical parameters data:
5.The quick change tool:
6.The dies:
IV. Installing and adjustment
1. Transportation: the machine should be transported with fork-lift truck.
2. Installing: the machine should be fixed horizontally on the firm foundation and undertake ground connection treatment.
3. Oil injection: open the back cover of the machine case and inject 56 liters No. 46 antiwear hydraulic oil.
4. Electricity connection: connect the power-line with the machine prescribed electric source. Inch the electric motor and observe the rotation direction. The rotation direction of the electric motor should be consistent with arrow direction on the label of electric motor. Or after connecting the line, switch on the power switch. If the machine acts, the mould opening enlarges, this means that the rotation direction of the electric motor is right. If the machine doesn't act, it is necessary to exchange the random 2 lines of the 3 live wires.
5. Pressure adjustment: the maximum pressure of the machine system is 31.5MPa adjusted by spill valve. Adjusting clockwise the pressure increases. Adjusting anticlockwise, the pressure decreases. (When leaving the factory, the pressure has been finished adjusting. If needing to adjust the pressure of spill valve, using this equipment exceeding 31.5 MPa is strictly prohibited)
V. Matters needing attention
1. When hooping, place the joint into the mould center as far as possible. Don't push down on the hexagon nut.
2. Each time after working, we need to make the inner diameter of eight blocks die holder increase to 30-50mm. Thus makes the spring under relaxation condition when not working and prolong the spring's service life greatly.
3. Avoid the tools and other extraneous matter entering into lock.
4. When working don't put your hand into the lock in order to make sure of the personal safety. When repairing, we need to break the power source.
5. Each time after finishing the hooping, the mould will open automatically. During the process of the opening of the mould, if press the "mould opening" key and don't release it, the inner hole of the mould will open all along until it cannot open any more. (Note: when usual using, don't make the inner hole of the mould open fully.)
6. The function of the time delay unit is to adjust the time difference between two-position, two-way unload magnetic valve and three-position, five-way change magnetic valve and thus makes the machine run normally. When leaving the factory, this time delay unit has been adjusted to the optimal position. Don't adjust randomly. Otherwise maybe abnormal situation will occur.
7. This equipment is mainly suitable for the steel wire rubber tube assembly of 2 inches and within 2 inches or the industry used tube of more than 2 inches.
VI. Maintenance
We should often check the hydraulic oil in the oil box. If finding that the oil quantity is not adequate, supplement in time the hydraulic oil. After the oil liquid is polluted, we need to filter or replace it, otherwise may cause the magnetic valve core to be blocked, machine action to get out of control and the workpiece to be damaged.
The hooping parts should keep inside clean to avoid, during the processing, miscellany entering into friction surface through the gap among the moulds and thus affecting the normal usage. Clean out in time the miscellany in the mould body brought into when hooping the joint. And often inject 30#-40# machinery oils into the contact surface between die holder and pressing block with oil gun to keep lubricating. Between die holder and pressing block it should keep lubricating. (Oil injection method: press set up key. When "C3=" is displayed on the display, press down the mould closing key and the caliber of mould will decrease until the four filter holes on the back plate coincide with the four oil cup openings installed on the large board. At this time we can use oil gun gun mouthpiece to aim at the oil cup to inject oil until the oil is full. At this position the lubricating oil should be injected once or twice everyday.). The place between the above board and back plate, slide board and clamping plate should be lubricated with oil injection using engine oil pot. (Oil injection method: take down the up covering cap. Along the gap between all the above said parts and the large board, pour into lubricating oil. And make reciprocating movement 2-3 times.). Add lubricating oil once every 2 working days.
IX. Commitment
Since the purchase day, within half a year, we guarantee to repair the malfunction of the machine. During the guarantee period, we will repair (replace if necessary) all the parts malfunctions free of charge. For the damage caused by improper use or accident, it doesn't belong to the free repair range.
X. Malfunction removal
| Malfunction content | Malfunction reason | Removal method |
| the machine doesn't act | Oil is not injected into the oil box | Injection according to the request |
| The rotation direction of the electric motor is wrong | Adjust two phase lines |
| The trouble of the electrical equipment | Check and repair the electrical equipment |
| Doesn't hoop | the electronic ruler wire disconnects
| Connect the electronic ruler wire again |
| The system pressure is very low | Adjust the hooping pressure regulating valve |
| The trouble of the electrical equipment | Check and repair the electric circuit |
| The mould doesn't open | the pressure of mould opening is very low | Adjust the mould opening pressure regulating valve |
| The trouble of the electrical equipment | Check and repair the electric circuit
|
| The noise is loud | The installing is not firm | Horizontal firm installing |
| The hydraulic oil is very dirty | Filter or replace
|
| The oil filter is blocked | Clean the oil filter with gasoline |
| The piston creep | The screw on the clamping plate is screwed too tightly | Screw off the screw properly |
The lubrication is bad
| Smear butter onto the working inclined plane of die holder |
| Oil leaks | The joint is not screwed tightly. | Screw up the oil pipe joint |
| The seal washer is damaged | Replace the seal washer |
Located in Tianjin, the biggest port next to Bohai Sea in the North of China, KingNod Furniture Co., Ltd has developed from an unknown small factory of 15 people into a furniture manufacturing company with 100 or so staff members. All the achievement has been owing to our principle of "Attain the best quality for survival; Keep every promise for customer". With advanced machinery and technology, KingNod's production centers on steel and glass furniture like dinning table, chair, coffee table and TV stand. We take "Customer is our king" as our service motto and try our best to offer the best quality and the best price to satisfy our customers' needs. KingNod's products have already spread across the domestic market with high quality and advanced service philosophy. Ever since the company began developing the overseas market in 2002, KingNod furniture has gone far abroad to many countries. With years of export experience along with excellent quality, advanced service philosophy, and competitive price, KingNod has won numerous customers' trust and support. We do appreciate your attention and look forward to establishing business relationship with you.
