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Precision Die Casting for Automotive Air Conditioning Compressor Cover

Precision Die Casting for Automotive Air Conditioning Compressor Cover
Price: US $ 10-1000/Piece
Trade Terms: FOB,EXW
Min Order: 1/Piece
Pay Type: L/C,T/T,Western Union,Paypal
Prod Model: KRA0001
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Size: Can Be Customized
Material: Aluminum
Surface Preparation: Polishing

Product Description

Specifications

1. Mold design and cast design service. 
2. Short mold lead-time
3. Assure mold life
4. Die casting process type: Hot chamber for zinc alloy/Cold chamber for al &Mg alloy

 

Great Quality Automotive Lever Die Casting Products


 
 Main advantages
 1.Die Casting Molds Quality: Insist on making every detail carefully always
2.Die Casting Molds Price: Maybe not the lowest, but must be the reasonable and competitive price 
3.Die Casting Molds R&D: Plentiful experience and skillful technique on die casting 
4.Die Casting Molds Team: United and positive team
 
Top Quality Automotive Lever Die Casting Products Specifications:
 
ItemDescription
die casting  partsDie Casting  Products 
Molding technique
Die casting mold
Die Casting  Products 
Material
ADC12,A380,AlSi12Fe, AlSi9Cu3,A356, ADC14, A380, 
A390 and many other aluminum alloy are all acceptable. 
Zinc Alloy, Zamark 3, Zamark 5, Zamark7, Zamark8,
Magnesium alloy: AZ91D.
Die Casting 
Products Dimension
Precision level based on NADCA.
Die Casting  Products 
Surface treatment
Sandblasting, Painting, Powder coating, Anodize, 
Galvanized, Chrome plating, Nickel plating,etc. 
painting, powder coating, anodizing, black oxide
coating, nickel plating, etc.
Die Casting MoldsMold CavitySingle or Multiple
 Mold MaterialH13, 2344M,8407,DIEVAR, TQ1,  SKD61,
45#steel, etc.
 Heat treatmentHardened, Nit riding
 Die Casting Molds
feature
Advanced design,   Novel structure,   High precision,   
Quality materials,  Long lifetime,  Short delivery time
Mold Making Equipment 
Inspection tools
 
CNC precision Machining, Die Casting Molds engraving machine, 
CNC forming machine, CNC turning, EDM, Linear cutting machine, 
, Die casting machine(180T~1250T),  
Lathe, Grinding machine;  CMM,  Material detector,  Hardness test 
device,  spectrograph, etc.
Die Casting Mold  Design 
Software
CAD,  UG,  Pro/E,  MAGMA, etc.
 
 
 
Die Casting Mold Making Process. How to make die casting molds?
 
1. Mold Design 
2. Mold Making
    a. CNC Machining
    b. Die block  Heat Treatment ( Quenching)
    c. Grinding
    d. CNC Fine Machining
    e. EDM (Electron Discharge Machining)
    f. WEDM(wire electrical - discharge machining)
    g. Cavity Polishing
    h. Assembly Mold, Mold Spotting
3. Trial Mold 
4. Mold Delivery or Die Casting Production
 
About Company
Shanghai KR tool & Cast TLD.,co.  specialized in manufacturing high quality Die Casting Mould,
ESI & DFM Capability 
When  launching new project  with detailed drawings and requirements, KRTOOL technical team
start study from the material composition, casting structure design, mold manufacturing, casting
production technology, processing programs for a detailed technical assessment. Our main focus on automotive engine brackets, aluminum die cast body and suitable for high-vacuum die casting, squeeze casting. Currently there are direct and indirect customers General Motors R&D Center, Shanghai Volkswagen, FAW-Volkswagen, Toyota,  Citroen and some military enterprises.
Tooling Design  
Many professional mold design engineers with more than 10 years experience serve company many years.tTheirintelligence is the company's core competitiveness. Engineers have mastered the design
software such as Pro / Engineering, UG, Auto-cad and mold flow simulation of MAGMASOFT, flow 3D .
Many engineers have  uniqueapproachs and decisions for the FEA analysis result and post-processing operation.
Mold design engineers will be based on the preliminary assessment of customers' products, designed different layouts  to meet the high-pressure casting, squeeze casting, such as different types of mold
and the corresponding theoretical parameters used for coming tria-shotl.
Mold Making 
Manufacturing equipment  list as :wire cut, EDM, CNC, grinders, lathes etc. and tinspection equipments, which can make the tool use for less than 1,600 tons casting machine. Under the four senior engineers'
lead-shipment. they can made  more than 15 sets mold per month and after-sale maintenance.
Trial shot
With our strategic partners collaboration the company can provide the following tonnage type casting machine trial-shot:
Light alloy die-casting mold to meet casting equipment models list as: 280T, 350T, 500T, 650T, 800T,
1250T, 1600T.
Aluminum squeeze casting  to meet casting equipment models list as:350T, 550T, 800T, 1000T,1250T,
2000T, 2500T.
Casting Mass Production
We will conduct an annual self-assessment of all aspects to ensure that our product is presented to customers more competitive, develop more outstanding partners and more potential customers led us continuous Improve our  production, transportation, service and customer complaints.
Integration 
Bringing your idea into Value is our responsibility! Working as the your perfect partern is what we are
good at. Our professional and dedicate team provides integrated and flexible service and coordinate
every aspect of your needs from sourcing, product DFM, branding, manufacturing, QA/QC, shipping consolidation to point of sale. Our integrated service not only makes your life easier but to make your
profit Higher!
 Customers can get one-stop service from DFM, tooling design, mould simulation, mould making, trial
shoot service from KR TOOL. We focus on making high quality moulds for automotive parts. We have
many successful cases for VW, AUDI, GM,Peugeot,TOYOTA. 
Package of Die Casting Mold(Carton Box)
 
 FAQ
Q1: When can I get the quotation?
A1: Usually you need to send below information, we will quote within 12 hours after we get it. 
Q2: Can you help with the design?
A2: Yes, we have a professional team having rich experience in die casting moulds design and 
manufacturing. Just tell us your ideas and we will help to carry our your ideas into perfect moulds.
Q3: Shall I need to prove the brand ownership ?
A3: Normally, you need to supply a copy of brand authorization to us when you place an order. 
Otherwise, all 
pictures with brands which were mentioned in this artical are just for reference, the trademark right is 
belong to our clients.
Q4: How long can I expect to get the sample?
A4: After you pay the deposit charge on mould and send us confirmed files, the samples will be ready 
after 
mould finished. The samples will be sent to you via express and arrived in 5-7 workdays.
Q5: What about the lead time for mass production?
A5: Honestly, it depends on the order quantity and the season you place the order. 
Generally speaking, we suggest that you start to inquire two months before the date you 
would like to get the products 
at your country.
Q6: How to contact us?
A6: Send your Inquiry Details in the Below, Click "Send" Now. 

 

Shanghai KR Tool & Cast Co., Ltd was found in 2009. We are located in Songjiang Shanghai, less than 30 minutes to Shanghai Hongqiao Airport.

KRTC specialized in manufacturing high quality Die Casting Mould, Squeeze Casting Mould and casting metal parts. Squeeze casting also called pressure solidify. It's very advanced way using high pressure in casting to make high quality castin parts or some parts that could not be made by normal casting way. We can make one to mutli-cavity moulds. The precision reaches to 0.005mm. With group of experienced engineers master part design and mould design software like CAD, UG, PRO/E, Solidworks, Catia etc ensure prompt and professional mould making. We also set up a complete management system on product quality control, which enables us to pass the ISO9001: 2008 Quality Managing System Qualification.

ESI & DFM Capability

When launching new project with detailed drawings and requirements, KRTOOL technical team start study from the material composition, casting structure design, mold manufacturing, casting production technology, processing programs for adetailed technical assessment. Our main focus on automotive engine brackets, aluminum die cast bodyand suitable for high-vacuum die casting, squeezecasting. Currently there are direct and indirectcustomers General Motors R&D Center, ShanghaiVolkswagen, FAW-Volkswagen, Toyota, lCitroen and some military enterprises.

Tooling Design

Many professional mold design engineers with more than 10 years experience serve company many years. TTheirintelligence is the company's core competitiveness. Engineers have mastered the design software such as PRO / Engineering, UG, Auto-CAD and mold flow simulation of MAGMASOFT, flow 3D. Many engineers have uniqueapproachs and decisions for the FEA analysis result and post-processing operation.

Mold design engineers will be based on the preliminary assessment of customers' products, designed different layouts to meet the high-pressure casting, squeeze casting, such as different types of mold and the corresponding theoretical parameters used for coming tria-shotl.

Mold Making

Manufacturing equipment list as: Wire cut, EDM, CNC, grinders, lathes etc. And tinspection equipments, which can make the tool use for less than 1, 600 tons casting machine. Under the four senior engineers' leadshipment. They can made more than 15 sets mold per month and after-sale maintenance.

Trial shot

With our strategic partners collaboration the company can provide the following tonnage type casting machine trial-shot:

Light alloy die-casting mold to meet casting equipment models list as: 280T, 350T, 500T, 650T, 800T, 1250T, 1600T.

Aluminum squeeze casting to meet casting equipment models list as: 350T, 550T, 800T, 1000T, 1250T, 2000T, 2500T.

Casting Mass Production

We will conduct an annual self-assessment of all aspects to ensure that ourproduct is presented to customers more competitive, develop more outstanding partners and more potential customersled us continuous Improve our production, transportation, service and customer complaints.

Integration

Bringing your idea into Value is our responsibility! Working as the your perfect partern is what we are good at. Our professional and dedicate team provides integrated and flexible service and coordinate every aspect of your needs from sourcing, product DFM, branding, manufacturing, QA/QC, shipping consolidation to point of sale. Our integrated service not only makes your life easier but to make your profit Higher!

Customers can get one-stop service from DFM, tooling design, mould simulation, mould making, trial shoot service from KR TOOL. We focus on making high quality moulds for automotive parts. We have many successful cases for VW, Audi, GM, Peugeot, Toyota.

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  • Shanghai KR Tool & Cast Co., Ltd.

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