Prod Model: |
TIS1200 |
Control Panel: |
Siemens PLC |
Motor: |
Siemens |
Service: |
Turnkey Service |
Certification: |
SGS |
Voltage: |
as Customer Request |
Product Description
DURA-SHRED RECYCLING SYSTEMD2 Bao stell shredder blades and knives for sale TOP qualityProven Design and Technology.
A quality system with at an affordable price!
Fully Automated via 1 centrally located touch screen control panel.
Backed with one of the best Warrantees in the industry.WE DESIGN OUR SYSTEM BASED ON THE FOLLOWING APPLICATIONSTIRESPlastics
Municipal Solid Waste
Non-ferrous Materials
Aluminum
Paper
Hazardous Waste
PCB Capacitors
Bulky Waste
Low RAD Waste
Fiberglass
Construction/Demolition Debris
Cloth - Canvas, Rags, Clothing
Plastic Sheeting, Buckets
Pallets
PVC Pipes & Tubes
Wood
Document Destruction****************************************************************
MAJOR PRODUCT INTRODUCTION
1. Two Shaft Shredder Equipment Specifications |
ITEM NO | TSD 2471 | TSD 1663 | TSD 1651 | TSD 1347 | TSD 1340 | TSD 1332 | TSD 832 |
Motor Specificaitons | 2*Siemens Eletric | 2*Siemens Eletric | 2*Siemens Eletric | 2*Siemens Eletric | 2*Siemens Eletric | 2*Siemens Eletric | 2*Siemens Eletric |
HP | 55Kw*2 | 45Kw*2 | 37Kw*2 | 22Kw*2 | 22Kw*2 | 15Kw*2 | 7.5Kw*2 |
Voltage | As per customer request |
Cutting Chamber | Split Chamber | Intact Chamber |
Large Blade Thickness | 75mm | 75mm | 75mm | 40mm | 40mm | 40mm | 40mm |
Small Blade Thickness | 40mm | 40mm | 40mm | / | / | / | / |
Blade Diameter | 754mm | 542mm | 542mm | 450mm | 450mm | 450mm | 284m |
Cutting chamber L*W (mm) | 1804*1410 | 1604*858 | 1304*858 | 1204*686 | 1004*686 | 804*686 | 804*460 |
Equipment Dimensions L*W*H (mm) | 5876*2310 *3493 | 5464*2624 *3040 | 4280*2206 *2492 | 4092*1416 *2163 | 3892*1416 *2163 | 3327*1030 *2075 | 2796*1256 *2311 |
Equipment Weight | 22400Kg | 13700Kg | 12500Kg | 6300Kg | 5800Kg | 4700Kg | 2000Kg |
Hopper Opening L*W*H (mm) | 3711*2438 *1046 | 2835*1628 *770 | 2335*1628 *770 | 1521*1416 *685 | 1321*1416 *695 | 1120*1257 *800 | 1120*1256 *800 |
Capacity | 15-20 | 10-15 | 5-10 | 3-5 | 2-3 | 1-2 | 0.8-1 |
Product size Range | 40-75mm | 40mm chips |
Input: OTR tires, large truck tires, car tires etc.
End Product: TDF chips [25mm-152mm (1''-6'')]
Capacity: up to 20 tons per hour
Feature:
1.Be designed with an aggressive low RPM, high torque shredding technology.
2.All of our blades are made from exotic steel and heat treated to an average 56-60 on the Rockwell Scale.
3.Each shaft is driven by its own Siemens motor, giving it plenty of power to drive through tires and thick steel beads.
Application:
TDF is the largest market for processed scrap tires, such as coal additive for industrial boilers etc. ****************************************************************2. Grater & Rasper Equipment Specifications |
ITEM NO | TR 2663 | TR 2643 | TR 2147 | TR 1740 | TR 1732 | TR 1332 | TR 1324 |
Motor Specifications | Electric | Electric | Electric | Electric | Electric | Electric | Electric |
Number of Motors | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
HP | 315KW | 220KW | 132KW | 90KW | 75KW | 55KW | 45KW |
Voltage | As per customer request |
Cutting Chamber LxW (mm) | 697x1562 | 697x852 | 742x1200 | 550x1000 | 550x800 | 450x800 | 450x600 |
Equipment Dimensions | 6217x2168 x3561 | 5797x2168 x3561 | 2010x2562 x4110 | 1182x700 x1255 | 1995x1980 x4105 | 1720x1730 x2316 | 1400x1200 x2260 |
Equipment Weight (kg) | 24000 | 23200 | 6100 | 4200 | 3500 | 1850 | 1700 |
Hopper Opening LxWxH (mm) | 1726x877 x906 | 1226x877 x906 | 1412x902 x1410 | 1182x700 x1255 | 982x700 x1255 | 922x580 x916 | 722x580 x916 |
Capacity (t/h) | 3-6 | 2-3 | 1.5-3 | 1-1.5 | 0.7-1 | 0.5-0.7 | 0.3-0.5 |
Product Size Range | 25-12mm |
Input: TDF chips [25mm-152mm (1''-6'')] from Two Shaft Shredders
End product: Steel free rubber Mulch [12mm-25mm (1''-0.5'')]
Capacity: up to 6 tons per hour
Feature:
1.Steel separation.
2.Adjustable screen.
3.The main rotor housing is equipped with replaceable wear plates to increase the durability and longevity of the cutting chamber.
4.The ability to turn the knives once before having to sent them to be sharpened or replaced, minimizing operation costs.
Application:
The rubber mulch market is growing at more than 30% a year.
1.Rubber mulch: landscaping, gardens, playgrounds, arenas
2.Steel: sold to smelters**************************************************************** 3. Granulator Equipment Specifications |
ITEM NO | TSQ 2147X | TSQ 1740X | TSQ 1732X |
Motor Specifications | Electric | Electric | Electric |
Number of Motors | 1 | 1 | 1 |
HP | 90KW | 45KW | 37KW |
Voltage | As per customer request |
Cutting Chamber LxW(mm) | 742x1200 | 580x1000 | 580x800 |
Equipment Dimensions (mm) | 2150x2250x2950 | 1765x1900x2435 | 1765x1660x2435 |
Equipment Weight (kg) | 5600 | 3300 | 2950 |
Hopper Opening LxWxH (mm) | 895x1434x1160 | 602x994x916 | 602x794x916 |
Capacity (kg/h) | 800-1500 | 500-800 | 300-500 |
Product Size Range | 6mm-1mm | 6mm-1mm | 6mm-1mm |
Input: Steel free rubber Mulch [12mm-25mm (1''-0.5'')] from Grater
End product: Fiber free rubber crumb-1-6mm
Capacity: up to 1.5 tons per hour
Feature:
1. 99% fiber removed.
2. Adjustable screen.
3. Due to the design of the Granulator and precise alignment of the blades, the
Granulator produces a very uniform cut and high quality granules.
Application:
Remanufactured rubber, floor mats, mud flaps, sporting arenas, molded products, modified asphalt
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4. Miller & Pulverizer
Equipment Specifications |
ITEM NO | TP 280-00 | 2TP 280-00 | 4TP 280-00 |
Motor Specifications | Electric | Electric | Electric |
Number of Motors | 1 | 1 | 1 |
HP | 30KW+0.18KW | 60KW+0.36KW | 120KW+0.72KW |
Voltage | As per customer request |
Mill Disc | φ 280 | φ 280 | φ 280 |
Equipment Dimensions LxWxH (mm) | 1785x800x1520 | 1785x1560x1520 | 3600x1560x1520 |
Equipment Weight (kg) | 1100 | 2300 | 4700 |
Hopper Opening LxWxH (mm) | 630x460x430 | 1260x460x430 | 1260x900x430 |
Capacity (kg/h) | 100 | 200 | 400 |
Product Size Range | 30-120mesh | 30-120mesh | 30-120mesh |
Input: Fiber free rubber crumb[1mm-6mm]from Granulator
End product: Rubber powder [30mesh-120mesh]
Capacity: up to 400kgs per hour
Feature:
1. The powders are screened by adjustable centrifugal screen until the desired size is reached.
2. The blade inside are made of Tungsten Steel and have a long life cycle.
Application:
Construction and Traffic - waterproofing materials, reclaimed rubber, Modified asphalt additives, rubber products, rubber asphalt pavement, color composite, rubber floor tile
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DURA-SHRED SYSTEM ADVANTANGEExclusive Control System
Controls and operates the entire plant from its centrally lacated position and provides instant visibility to what each machine is doing in real time.
Uniq Stop/ Auto reversal Feature
Protects against overfeeding and damage by non-processable items.
Advanced Bearing Housing --- Isolates bearings from cutting chamber contamination and protects agaist bearing failure.
Premier Full Turnkey Systems
Plant is manufactured, shipped, installed and ready to start recycling.
Warranty
One of the best warrantees in the industry.If you have any questions, please inquire us freely!
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Dura-Shred has been designing and manufacturing equipment for the recycling industry since 2001 and is emerging as a leader in providing cost effective turnkey tire recycling systems. Our main focus is to provide custom designed tire recycling systems that deliver optimum production for a variety of applications such as TDF (Tire Derived Fuel), rubber mulch, and crumb rubber. We have manufactured and installed recycling systems in countries all over the world, including the US, Mexico, Poland, South America, South Africa, and Kazakhstan etc. These systems are specifically designed and tailored to fit the diverse needs of our global customers.
Our production plant is located in Wuxi, China with headquarters in Shanghai, China. We have a modernized factory with an experienced professional work force. Our management team comprises of multi-culture and bi-lingual professionals fluent in English, Spanish, and Mandarin Chinese. Dura-Shred has a turnkey service that allows us to export to all major international ports.
Dura-Shred's mission is to provide our customers with cost effective turnkey recycling equipment. We accomplished this by establishing our own production and assembly facility in China using proven American and European tire shredding technologies.
Advantage of the System
Exclusive Control System - Controls and operates the entire plant from its centrally located position and provides instant visibility to what each machine is doing in real time.
Unique Stop/Auto Reversal Feature - Protects against overfeeding and damage by non-processable items.
Premier Full Turn Key Systems - Plant is manufactured, shipped, installed and ready to start recycling.
Warranty - one of the best warrantees in the industry.
Dura-shred main equipments:
Double Shaft Shredder
Dura-Shred's two shaft shredders are designed with an aggressive low RPM, high torque shredding technology. The shredder blade thickness ranges from 25 mm to 152 mm (1"-6") depending on the type of tires, throughput, and desired end product. The biggest shredder can process OTR tires, large truck tires, and car tires at a rate of up to 20 tons per hour.
Grater
The Grater is the ultimate machine for MID-stream grinding and steel separation. It is specifically designed to take pre-shredded tires chips and produce between 10-30mm wire free rubber chip. The Grater and can process up to 6 tons of input per hour. The main rotor housing is equipped with replaceable wear plates to increase the durability and longevity of the cutting chamber. Another unique feature of this machine is the ability to turn the knives once before having to send them to be sharpened or replaced, minimizing operating costs.
Granulator
The Granulators are designed to grind the rubber mulch from the Grater into small granules as fine as 10 mesh. The granules are screened and re-circulated until the desired size is reached. Due to the design of the our granulator and precise alignment of the blades, this Granulator produces a very uniform cut, high quality granule. During the granulation process, 99% of the fiber is removed, leaving a contaminant free crumb rubber granulate ready to be further processed or sold.
Miller
Dura-shred's miller is designed for rubber material where a powdered products is required. Granules of size 1-8 is fed via feeder to the rotating high speed serrated disk to produce a powder product in the required 30-120mesh range and where the final size is determined by adjustable centrifugal screen.
Dura-shred is looking forward to cooperating with you!