Diamond Wire Saw Cutting for Marble Profiling and Square Cutting

Prod Model:	BLMQ, BLGQ
Markets:	North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Blade Material:	Diamond
Diameter(Mm):	8.5-11
Beads/Meter:	28-40
Linear Speed(M/S):	20-35
Usage:	Stone Cutting
Manufacturing Arts:	Electroplating
Kind:	Stone Sawing Machine
Saw Blade External Diameter:	11.5mm

Product Description

Diamond wire for quarry, quarry machine tool, diamond wire saw

At present, the diamond wire has already used more and more for quarries.
It has more advantage than traditional quarry operation.
It is high efficiency and high output and lower waste of quarry resource.
It can be used for great area cutting. The block is regular, without internal injury,
It is low-noisy, no-dust and safe operation.
1. The wire allows significantly greater sawing heights than large discs.
2. Thinner cutting width, and more precise.
3. By virtue of its reliability, adjust the cutting techniques according to different stone material.
4. Noise nuisance generated by diamond wire saw is significantly less than produced by other sawing techniques.


1. Description:
The marble/granite quarrying wire be mainly used for cutting directly in the marble/granite quarries or for squaring marble blocks.

The diamond wire is essentially composed of three main components:
* Diamond Wire with diefferent diameter depending on the application.
The cable is formed by 7 secondary cables with different diameters depending on the type.
* Sintered diamond beads.
Bond and diamond studied for the material to cut.
* Assenbly with springs, rubber or plastic.
Protects the steel cable from the abrasive action of the stone and also sbsorbs the energy
Of the cutting friction of the beads against the stone.


2. Advantage of Diamond wire saw.

* Good performance for cutting big-size blocks without inner break
* No vibration while cutting
* Low noise
* Excellent precision
* Hight cutting speed
* Energy consumption reduced to the minimum


3. Attentions for the diamond wire cutting on stationary machines

*Regular inspections of diamond wire self rotation and make adjustment in time.
*Regular inspections of diamond wire abrasion to avoid cut-in-one-side problem happened, once it happens, make the solution in time.
* Regular inspections the joint, as well as the beads of two sides, if they are abrase badly,
Replaces them in time
*The steel cable tension of the stationary machines should be controlled within 250-300kg(φ 4-5mm)
*Linear speed is changed according to the different hardness of stones.
* For the new wire, when start to cut, its linear speed should be slower 2-3m/s than the standard
Mentioned above, it is good for sharpen.
*Water consumption is around 15-25L/min.

Bead dia.  (mm)	Model	Fixed by	Beads /m	Remark	Cutting material	Line speed(m/s)	Efficiency (m2/h)	Life time(m2/m)
Φ10.5	BLMQ	High Performance Rubber	37	Sintered beads	Soft marble	25-35	8-12	25-45
					Mid-hard marble	22-32	6-10	15-25
Φ11.5	BLMQ		40
					Hard marble	20-30	5-9	10-20
Φ11.5	BLMQ

Bead dia. (mm)	Model	Fixed by	Beads /m	Remark	Cutting  material	Line speed(m/s)	Efficiency (m2/h)	Life time(m2/m)
Φ11	BLGQ	High Performance Rubber	40	Sintered  beads	Soft granite	22-28	4-8	10-20
					Mid-hard  granite	20-24	2-5	7-15
Φ11.5	BLGQ				Hard granite	18-22	1-3	5-8
					High abrasiveness	26-30	4-8	8-15