80ton Cold Press Machine Tool

Prod Model:	XPA-80
Precision Standard:	GB(Japan 1 Class)
Frequency Inverter:	Taiwan Delta / Japan Yaskawa
Hydraulic Over-Load Protector:	Japan Showa/ Taiwan King Air
Dry Clutch:	Italian Ompi
Main Motors:	Taiwan Teco
Double Solenoid Valve:	Japan's Taco
Oil Lubricator/Filter:	German Rexroth/Japan SMC
Bearings:	Japan NTN/NSK
PLC:	Japan Omron
Welded Steel Structure:	Elimination of Internal Stress Process, CNC Precis
Controlling Mode:	CNC
Power Source:	Mechanical Drive
Precision:	High Precision
Type:	High Precision Power Press
Automatic Grade:	PLC Control ,Human-Machine Interface

Product Description

Manufacturing Precision Standards : Japanese JIS 1 Class
1. Parameters
1) 25ton   ~60ton Parameters  
 

Item			XPA-25		XPA-35		XPA-45		XPA-60
Model			V	H	V	H	V	H	V	H
Capacity		Ton	25		35		45		60
Rated tonnage point		mm	3.2	1.6	3.2	1.6	3.2	1.6	4	2
Speed changing		s.p.m	60-140	130-200	40-120	110-180	40-100	100-150	35-90	80-120
Stable speed		s.p.m	110		85		75		65
Stroke		mm	60	30	70	40	80	50	120	60
Die height		mm	200	215	220	235	250 265		310	340
Slide adjustment		mm	50		55		60		75
Slide area		mm	300x230x50		360x250x50		400x300x60		500x360x70
Bolster area		mm	680x300x70		800x400x70		850x440x80		900x500x80
Shank hole		mm	Φ38.1		Φ38.1		Φ38.1		Φ38.1
Main motor		kw.p	3.7x4		3.7x4		5.5x4		5.5x4
Slide adjust device		HP	Manual operation
Air pressure		kg/cm2	6		6		6		6
Presses precision			GB(JIS)1 class		GB(JIS)1 class		GB(JIS)1 class		GB(JIS)1 class
Presses dimension		mm	1280x850x2200		1380x900x2400		1575x950x2500		1595x1000x2800
Presses weight		Tons	2.1		3		3.8		5.6
Die cushion Optional	Capacity	Ton	-		2.3		2.3		3.6
	Stroke	mm	-		50		50		70
	Die cushion effective area	mm2	-		300x230		300x230		350x300

2) 80ton   ~200ton Parameters  
 

Item			XPA-80		XPA-110		XPA-160		XPA-200
Model			V	H	V	H	V	H	V	H
Capacity		Ton	80		110		160		200
Rated tonnage point		mm	4	2	6	3	6	3	6	3
Speed changing		s.p.m	35-80	80-120	30-60	60-90	20-50	40-70	20-50	50-70
Stable speed		s.p.m	65		50		35		35
Stroke		mm	150	70	180	80	200	90	200	100
Die height		mm	340	380	360	410	400	450	460	510
Slide adjustment		mm	80		80		100		110
Slide area		mm	560x420x70		650x470x80		700x550x90		850x550x90
Bolster area		mm	1000x550x90		1150x600x110		1250x800x140		1350x820x140
Shank hole		mm	Φ50		Φ50		Φ65		Φ65
Main motor		kw.p	7.5x4		11x4		15x4		18x4
Slide adjust device		HP	Electrial driving
Air pressure		kg/cm2	6		6		6		6
Presses precision			GB(JIS)1 class		GB(JIS)1 class		GB(JIS)1 class		GB(JIS)1 class
Presses dimension		mm	1800x1180x2980		1900x1300x3200		2420x1390x3465		2420x1490x3612
Presses weight		Tons	6.5		9.6		14		16
Die cushion Optional	Capacity	Ton	3.6		6.3		10		10
	Stroke	mm	70		80		80		80
	Die cushion effective area	mm2	450x310		500x350		650x420		650x420

3) 260ton   ~315ton Parameters  
 

Name	XPA-260			XPA-315
Model	V	H		V	H
Capacity	260			315
Rated tonnage point	6	3		7	3.5
Speed changing	20-50	50-70		20-35	35-50
Stable speed	30			30
Stroke	200	100		250	150
Die height	460	550		500	550
Slide adjustment	120			120
Slide area	850x630x90			950x700x100
Bolster area	1400x820x160			1600x900x200
Shank hole	Φ65			Φ65
Main motor	22x4			30x4
Slide adjust device	Electrical Driven
Air pressure	6			6
Presses precision	GB(JIS)1 class			GB(JIS)1 class
Presses dimension	2735x1780x4070			2845x1950x4500
Presses weight	22			33
Die cushion capacity	14			14
Stroke	100			100
Die cushion effective area	710x480			810x480

2. Technical Descriptions :
2. Key Components List
 

Category	Item	Brand & Manufacture
Mechanical parts	Bearings	Japan NSK
	O shape seal ring	Japan NOK
	oil seals	Japan NOK
	Clutch (dry)	Italian OMPI
	Air Tank	high-quality domestic manufacture
	Anti-vibration Device	Beijing Great wall
	Electric grease oil pump	Taiwan Tairun
Electrical Elements	Main Motor	Taiwan Teco
	Frequency Inverter	Taiwan Teco/Delta
	Slide Motor Adjustment Motor	Japan Self-brake Slide Motor
	Contactor	Schneider
	Relay	OMRON
	Push Button	Schneider
	PLC	Japan Omron
	Touch Control Screen	Taiwan EASYVIEW
	Operation Buttons	Schneider
	Emergency Stop Button	Schneider
	Proximity Switch	Japan  OMRON

 
 
3. Main Parts Function Description
 
 

Item	Unit	Specification Contents
1.Slider Balancer
1.1  Maximum balance air pressure		5.0 kg/cm2
1.2 Air Pressures Adjustment Method		Pressure valve operation (manual)
2.Slider Adjustment Device
2.1 Adjusting Method		Slider Motor Driven
2.2 Adjusting Speed		about 50 mm/min
2.3  Operation Method		Button Operation (manual )
2.4  Show Method		Electronic digits display 0.1mm
3. Overload Protection Device
3.1 Model		Oil discharge load
3.2 overload cylinder stroke	mm	10mm
3.3 overload return time	sec	Maximum 60 sec
4. Clutch brake
4.1 Model		Dry pneumatic
4.2 Structure		Integrated
4.3 Control Method		Double-loop control
4.4 Solenoid Valve		Double solenoid valve
4.5 Action Method  -  Clutch - Brakes		Air Action Spring Action
4.6 Friction Plate		None asbestos material, flake
5. Lubrication System
5.1 Circulation Method lubrication Parts 5.2  Intermittent oil way method       Lubrication Parts		method of distributing valve   Driven Parts , guide rails Method of distributing valve   Balancer

 
 
 
 
4. Key components Technology Process
 

Parts Name	Material	Machining Technology Process
Machine Frame	Q235A Hot Rolled Steel Plate Q235A	Hot rolled steel plate cutting, bending into the required shape or size for V welding after 3-7 processing, then through burning blunt (annealing) relieving stress, Sandblasting derusting and anti-rust primer,the mechanical processing is complete, after PT checking flaw.
Bolster	Hot Rolled Steel Plate Q235A	Flame cutting materials , fine milling again after burning blunt ( annealing )
Connecting Rod	Spheroidal Graphite Casting QT500-7	Boring and milling machine processing after annealing treatment
Ball Head Link	Medium Carbon Steel 45#	Bar quenched and tempered to HS42 after forging, and then lathe turning to the required shape and size.
Saw tooth nut	Spheroidal Graphite Casting QT500-7	Boring and milling machine processing after annealing treatment
Guide Rails	copper casting ZQSn10-10	After fine cutting with liquid nitrogen freezing to - 160 ºC, and then embed related parts, and tighten with lock screw fixation to prevent loose
Guide Bush	ZQSn5-5-5	Finish-Milling-- Copper taper pin fixation--Brass Screws and screw adhesive fastening
gearwheel	wheel hub: ZG45 spoke: Q235A Rim: 45#	Tooth type: straight tooth Wheel hub adopt casting (cast) processing. Wheel adopt hot rolled steel plate through flame cutting to the required shape and size, rim as the drive ring forging, both with v-shaped welding again as a body, each bead welding 10 ~ 12, then completion of welding by burning blunt (annealing), and PT inspection ,if  without defects then for the vertical lathe turning, hobbing machine, grinding machine, chamfering machine, etc.
Transmission Shaft	chrome-molybdenum alloy steel 42CrMo	Rod--Hardening and Tempering-- Rough Turning-- Finish Turning-grinding-- keyway cutting-chamfering-and etc

III.  Equipment Acceptance
Equipment design , manufacture and safety technology conditions are all in accordance with national and industry standards.
The outline drawing of the whole diagram and important parts will be sent to the buyer audit after design completed, and require buyer sign confirmation.
Equipment acceptance have pre-acceptance and final acceptance.
1. Pre-acceptance: Acceptance include appearance quality, technical parameters, performance and accuracy test, according to the technical agreement signed by both parties, and the national standards, signed by both parties representative pre-acceptance report.
2. Final acceptance, if necessary, in the mutual confirmation products has reached the technical requirements and quality requirements set forth in the agreement, after completion of equipment installation and debugging on the buyer factory, signed by both parties on behalf of the final acceptance report. Equipment manufacturer engineers is responsible for maintenance and other related personnel training theory and practical operation.

IV.   Service Commitment
1.Seller provides technical training and consulting service for the customer free of charge.
2. Buyer responsible for  shipping, clearance of discharge, Marine insurance ,and located the machine , prepare corresponding necessary operating environment;
3. Engineers available service abroad if necessary ,but buyer provide round-trip air-tickets, food, accommodation, and abroad commission 200 USD per person each day, seller responsible for commissioning , installation, and training service.
4. Warranty period 14 months dated from the date of delivery, within 2 hours to respond after received the user's fault information, if necessary will send engineers to the scene for maintenance services, and the customer provide necessary transportation and accommodation support.
5. Commitment to provide lifetime paid services after the warranty period, and provide the most preferential price for the required accessories.
6. Equipment damage caused by man-made reasons during warranty period, the required parts and logistics expenses shall be taken by the buyer, and seller provide  free maintenance  instruction service.

V.Technical Documents
1.  Operation Manual
2. Inspection Record
3. Manuals of  PLC, Frequency converter, and related documents. .